9. Q: Will a reduction gear give me
more power? Reduction gears in themselves do not provide power... they absorb
power. They provide the means of using a greater propeller diameter, which may be
beneficial. They are commonly used with high rpm engines in relatively large hulls,
requiring greater blade area than can be used driving direct.
10. Q: You suggest a 13" diameter by 14" pitch for my boat. Wouldn't
a smaller diameter with more pitch do the same? Pitch cannot be substituted for
diameter. Diameter is directly related to horsepower and rpm, which dictate your
requirements. If they call for a 13" diameter, a 12" cannot be substituted
without adversely affecting performance by increasing slip or causing cavitation.
11. Q: How much can you change prop pitch? Depends on the
individual propeller. Average standard bronze props can be changed up or down about
3-5", aluminum 2" and stainless steel 1". Remember that the metal near hubs
cannot be changed. Excessive stress and strain can distort or kink blades, causing poor
prop efficiency.
12. Q: What are true-screw pitch, variable pitch, controllable pitch? True-screw
is the prop of constant pitch at any radius ... a section of a true helix. Variable pitch
comes in many combinations and provides extra speed for fast bottomed boats. The practice
of building true pitch is departed from in such prop construction -- either throughout the
blade or at specific sections. Variable pitches reduce high speed cavitation. Many large
boats use variable pitch to compensate for varying wake velocities hitting the blades as
put into motion by underbody hull design. Controllable pitch is a mechanical means of
pitch setting with the boat in motion.
13. Q: Will a prop change correct a disturbingly large wake? Probably
not, unless the change causes a non-planing boat to plane. Wake is directly proportional
to hull displacement. Fast boats in planing position throw less wake than slow
displacement boats even though the planing boat goes faster than the slow, wave-throwing
hull.
17. Q: In building a boat: a) Where do I set
the engine? b) Where do I locate the prop? c) What size
rudder shall I use? d) What shaft angle is best? e)
What size shaft do I need? f) What shaft materials are
best? a) Engine location is closely tied up
with trim calculation so it's impossible to answer without
complete scientific characteristics of the boat. Engine
weight and center of gravity must be calculated in connection
with all the other weights and centers. If it's impossible
to obtain these characteristics, use a loose rule that
the best location for engine weight is 55 percent of
the load waterline length of the boat abaft the fore
end of that waterline. b) Aft, just forward of the transom.
c) For boats of 20 to 30 foot length, rudder blade should
be about 5% of the figure found by multiplying the water-
line length of the boat by the extreme draft. Boats
of 40 to 50 feet need rudders of about 4%. Larger boats
need an area of about 3%. Blade should extend downward,
even with lower prop tip and aft far enough to get area
from the above formula. d) Generally, as low as possible,
never more than 15 degrees, allowing proper clearance
between blade tips and boat bottom. A modestly steep
shaft angle does not have a noticeable effect on performance.
Normally the difference between, say, 8 and 14 degrees
is negligible. e) This is related to horsepower, rpm,
and type of shaft material used. f) Monel, stainless
steel and bronze, in this order. All resist corrosion.
Monel is strongest.
18. Q: I run on mile-high western lakes. Should I adjust prop size accordingly?
Yes. Gasoline engines lose power when operated above 3000' altitudes. A smaller
pitch prop will compensate some by bringing rpm to correct operating point. Boats operated
at high and low altitudes need a prop for each condition.
19. Q: 1 have a right hand prop but need a left hand. Can it be changed? No.
Propeller hand cannot be changed. Turning it around won't change the hand.
20. Q: Shall I get my propeller dynamically balanced? Premium grade
propellers are dynamically balanced at manufacture. All other propellers can be
dynamically balanced but only on special order and at additional price. Such a balance is
inherent proof of manufacturing perfection insofar as blade thickness, width, spacing,
etc., are concerned. This inherent accuracy is not destroyed by blade damage, making it
unnecessary to dynamic balance during repair. A good static balance at the repair station
will suffice as the inherent accuracy of the propeller is still there.
21. Q: What is electrolysis, its cause, correction? Electrolysis is
the flow of electricity caused by the difference in potential of two dissimilar metals
immersed in electrolyte. It acts as a plating process and one metal is eaten up and
deposited on the other. Prevent harm to underwater parts by attaching sacrificial anodes
(usually zinc). Replace from time to time as they deteriorate.
22. Q: Do I use the same size wheel if I convert to a cupped-edge propeller? No.
Diameter remains the same, but additional load placed on the engine by the "cupped
edge" requires that pitch be reduced 1", or 2" in propellers above 14"
dia.
23. Q: What benefits does a cupped-edge wheel offer? Cupped-edge props
for fast boats and high rpm reduce slip, giving as much as 3 mph more speed on average,
and eliminate cavitation.
24. Q: Shall I use heat to install or remove my prop? Heat should
never be used to install a propeller, and, therefore, should seldom be required for
removal, If a wheel puller and hammering with soft hammer on propeller and/or shaft end
does not work, gentle warming with a blow torch may help. Do not use a welding torch as
the quick, harsh heat wiII change the grain structure of the bronze setting up internal
stresses resulting in hub splitting.
25. Q: Can I put an inboard engine in my outboard hull? The big
question here is whether you will throw the hull out of trim with a heavy inboard mounted
midships when the hull was designed to carry an outboard in back of the transom. Normally
such conversions are never successful unless the hull was designed to carry the engine
weight aft, or you have a V drive or a transom drive with the engine well aft.
26. Q: To change from a standard 3-blade, what diameter or pitch modifications
must be made for a 4-blade propeller (to retain comparable engine operation relative to
rpm)? For a 4-blade usually associated with pleasure boats, maintain the diameter
and reduce pitch 1". For the 4-blade usually associated with commercial craft, reduce
diameter 5% to 6% to the nearest even inch diameter. For the narrower 4-blade Trawler
style, maintain same diameter and pitch.
27. Q: My motor is rated at 3200 rpm. Should I use a wheel small enough to turn
this rpm at full throttle, though I want to cruise at 2800? A propeller is most
efficient at the maximum rpm your engine will turn it; the farther back from maximum your
rpm is set by throttle, the greater loss in efficiency. It is well to run somewhat less,
say 200 rpm than maximum. In this instance, prop should be of a size that will turn 3000
at full throttle and be the best size for cruising at 2800 rpm.
28. Q: What is propeller "slip"? Slip refers to apparent
slip and is a non-dimensional figure expressed in percentage. It is the difference between
theoretical mph and actual mph divided by theoretical mph. Theoretical mph is calculated
by multiplying propeller pitch and propeller rpm and dividing by 1056. As an example, a
boat that goes 20 mph measured speed, is driven by a 12" pitch propeller turning 2600
rpm. Theoretical mph is 12 x 2600 divided by 1056 equals 29.6 total mph. Subtracting 20
from 29.6 equals 9.6 which divided by 29.6 equals 32.5%.
29. Q: Why do hulls of the same length, beam, weight and power vary so in
performance? Here the effect of a real design shows up. The difference between an
N.A. designed boat and a "built" boat can be many mph. Boat design is a science,
requiring real engineers.
30. Q: Can't I get more than "X" miles per gallon of gas? Don't
think of miles per gallon ... think of gallons per hour. Fuel consumption is related to
the overall efficiency. Engines all use almost exactly one gallon of gas per hour for
every 10 hp developed. For example, if you burn 15 gph your engine puts out 150 hp.
31. Q: A prop larger than I can swing is indicated for my boat, engine and
gear, Should I use as large diameter as I can and add pitch to hold motor rpm down? Change
the gear, increasing shaft rpm, reducing prop diameter requirement, or, change shaft angle
or prop aperture to accommodate correct size. If impossible, use a wide 4-blade prop for
diameters 18" and up. Under 18", a 3-blade, larger in diameter than required,
can be clipped to maximum usable diameter.
32. Q: How can I tell if I need a left or right hand prop? Stand
in back of boat. If shaft turns clockwise, a right hand prop is needed. Most marine motors
take right hand props.
33. Q: What causes squatting? Many things. A slipping or cavitating
prop causes a vacuum and digs a hole which the stern settles into. Correction of prop size
often corrects this. Poor hull design, or a good hull put out of trim by misplaced engine
or load is a leading factor. Heavy keel, unfaired strut, scoops, or automatic bailing
fixtures -- or anything that disrupts smooth, free flow of water to prop, can cause
cavitation and subsequent squatting.
34. Q: On a sailboat under sail, should prop be rotating or locked? There
is less drag when prop rotates.
35. Q: With twin screw, is opposite rotation required? Theoretically
it is best. It definitely aids maneuvering, by advancing or retarding one engine as
required. For steering, non-opposite rotating motors cause no steering problems.
36. Q: With twin screw, should rotation be inboard or outboard? Rotation
is normally outboard looking at top of prop from stern of boat. Right-hand prop rotates to
starboard, left-hand to port.
37. Q: What do the stampings on my prop mean? Most props are stamped
on forward end with diameter, pitch and shaft size. Diameter is always first, pitch
second. Size is likely repeated on the side of the hub with the manufacturer's name, type
prop, hand, and date of manufacture.